Turnkey Process, Asset & Regulatory Compliance Systems
Built for the plant floor. Ready for the boardroom. Opsuro transforms complex water, effluent, brewing and manufacturing sites into audit-proof digital operations in 14 days—combining pre-built engineering schedules, weatherproof QR verification and turnkey rugged hardware.
The Problem vs. The Opsuro Standard
Quietly Powering Compliance
Enforce exact numerical inputs on critical control points. If a reading breaches your high/low operational envelope, conditional logic automatically forces corrective action and calibration workflows.
Digital shift walkaround routes covering inlet works, clarifiers, brewhouses, plant rooms and chemical bunds. Prompts operators to check for bearing noise, vibration, odour and leaks with mandatory live photo capture on any failed item.
Faults logged at 02:00 never sit in the inbox of an engineer on rest days. Defects route automatically to the right trade group (Mechanical Fitters, Electrical & ICA, or Compliance) with built-in wrench-time stopwatches.
Full local caching ensures operators can scan QR tags, read embedded PDF manuals and log checks three levels underground or in remote borehole kiosks, syncing automatically once signal returns.
Every pump, dosing skid, safety shower and sampling kiosk is fitted with rugged, chemical- and UV-resistant Opsuro QR plates—giving staff instant one-scan access to asset history and SOPs.
On the 1st of every month, receive a board-ready Executive PDF detailing statutory schedule completion rates, process trend graphs, missed shift tasks and the top "Bad-Actor" assets consuming maintenance budget.
The Standard Beneath the Surface
WTWs, Boreholes, Clarifiers, RGF Galleries, UV Rigs, Dosing Skids, Pumping Stations.
Free/Total Chlorine (mg/L), Turbidity (NTU), pH, Flow (m³/hr), Drop-Tests.
DWI, Environment Agency (EA), HSE.
Trade Effluent Plants, DAF Units, pH Correction Skids, Bulk Chemical Bunds, Settlement Lagoons.
Discharge pH, Suspended Solids (mg/L), Bund Levels, Safety Shower Weekly Flushes.
EA Discharge Consents, Water Utility Trade Waste Permits, ISO 14001.
Brewhouses, CIP Skids, HTST Pasteurisers, Glycol Chillers, Cold Stores, Steam Boilers.
CIP Conductivity (mS/cm), Pasteurisation Hold (°C), Gravity (SG / °Plato), Cold Store (<4°C).
BRCGS Food Safety, SALSA, Supermarket Technical Audits, HSE.
Crushers, Conveyors, Air Compressors, Dust Suppression Rigs, Guarding Interlocks, Silos.
Bearing Temps (°C), Differential Pressure (mBar), Pre-Start PUWER Checks, Lagoon Checks.
HSE PUWER / LOLER, Quarries Regulations, ISO 9001.
Turnkey Rugged Hardware & Connectivity
Don't wait six months for corporate IT to procure devices or fight union pushback over personal phones. Opsuro supplies ready-to-scan industrial handsets straight out of the pelican case.
The 14-Day Mobilisation Blueprint
Days 1–5
Send us your basic plant list. We build your zone hierarchy, assign our pre-built industry asset types and configure your daily, weekly and monthly statutory schedules.
Days 6–10
We print and ship your weatherproof QR asset plates alongside any optional Kiosk-locked rugged handsets, pre-logged-in and ready to scan out of the box.
Days 11–14+
Quick 20-minute shift briefing and immediate live operation, backed by 60 days of unlimited hypercare tuning to dial in alarm limits, rotas and wording.
Transparent Commercial Tiers
All tiers include pre-built industry schedules, 60-Day Hypercare, free staff starter/leaver user swaps and Monthly Executive Audit Packs. Billed monthly via GoCardless Direct Debit. 12-month term, ex VAT.
Small Works / Package Plant
Boreholes, package plants, small effluent skids, micro-breweries
£695 / month
£2,450 one-off mobilisation & QR setup
Standard Process Plant
Medium WTWs, industrial WWTPs, dairies, breweries, factories
£1,150 / month
£4,500 one-off mobilisation & QR setup
Major Works / Multi-Site
Large municipal works, major processing complexes
£1,750 / month
£7,500 one-off mobilisation & QR setup
| Option | Upfront | Monthly | Includes |
|---|---|---|---|
| A — Upfront Handset + Connected Care | £295 / handset | £28 / mo | Multi-network roaming SIM & Kiosk MDM |
| B — "All-In" Connected Operator Seat | £0 | £98 / user / mo | Named software seat + rugged handset + roaming SIM + Kiosk MDM (24-month term) |
| Accidental Damage Waiver (optional) | — | £6 / device / mo | Or £275 fixed 48-hr fast-swap replacement fee |
| Service | Rate | Scope |
|---|---|---|
| Level 1 SOP Digitisation | £85 / SOP (£700 per 10-pack) | Review & rewrite into interactive mobile logic |
| Level 2 Technical SOP Authoring | £195 / SOP | Drafted from scratch |
| Ad-Hoc Mid-Week Change Request | £95 flat | Outside free quarterly batch windows |
Not ready to commit the whole site on Day 1? We will digitise one critical process area—such as your Chemical Dosing & Bund Area, Final Water Kiosk, or Trade Effluent / CIP Skid—supply 10 weatherproof QR plates, onboard up to 3 operators for 30 days, and deliver your first Executive Compliance Audit Pack.
100% of your £950 pilot fee is credited directly toward your full site mobilisation when you roll out.
Launch a 30-Day Zone PilotFront-Line UK Support SLAs
Statutory Governance & Engineering Sign-Off Gate
Opsuro operates with full Professional Indemnity cover and enterprise infrastructure reliability. Every digitised procedure, numerical alarm boundary and maintenance schedule passes through a mandatory Client Engineering Sign-Off Gate prior to live plant activation, ensuring full alignment with EA, DWI, HSE and BRCGS governance frameworks.
Book a Demo
See a live walk-through of our physical QR process board, numerical mg/L and °C alarm triggers, off-shift M&E routing, and a sample Monthly Director Audit Pack.